1. Forklift Battery Types and Their Average Weights
Lead-Acid Forklift Batteries
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Most common in traditional forklifts.
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Built with lead plates submerged in liquid electrolyte.
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Very heavy, which helps serve as a counterweight for stability.
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Weight range: 800–5,000 lbs (360–2,270 kg), depending on size.
| Voltage | Capacity (Ah) | Approx. Weight |
|---|---|---|
| 24V | 300–600Ah | 800–1,500 lbs (360–680 kg) |
| 36V | 600–900Ah | 1,500–2,500 lbs (680–1,130 kg) |
| 48V | 700–1,200Ah | 2,000–3,500 lbs (900–1,600 kg) |
| 80V | 800–1,500Ah | 3,500–5,500 lbs (1,600–2,500 kg) |
Lithium-Ion / LiFePO₄ Forklift Batteries
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Much lighter than lead-acid — roughly 40–60% less weight.
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Use lithium iron phosphate chemistry, providing higher energy density and zero maintenance.
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Ideal for electric forklifts used in modern warehouses and cold storage.
| Voltage | Capacity (Ah) | Approx. Weight |
|---|---|---|
| 24V | 200–500Ah | 300–700 lbs (135–320 kg) |
| 36V | 400–800Ah | 700–1,200 lbs (320–540 kg) |
| 48V | 400–1,000Ah | 900–1,800 lbs (410–820 kg) |
| 80V | 600–1,200Ah | 1,800–3,000 lbs (820–1,360 kg) |
2. Why Forklift Battery Weight Matters
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Counterbalance:
The battery weight is part of the forklift’s design balance. Removing or changing it affects lifting stability. -
Performance:
Heavier batteries typically mean larger capacity, longer runtime, and better performance for multi-shift operations. -
Battery Type Conversion:
When switching from lead-acid to LiFePO₄, weight adjustments or ballast may be needed to maintain stability. -
Charging & Maintenance:
Lighter lithium batteries reduce wear on the forklift and simplify handling during battery swaps.
3. Real-World Examples
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36V 775Ah battery, weighing about 2,200 lbs (998 kg).
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36V 930Ah lead-acid battery, about 2,500 lbs (1,130 kg).
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48V 600Ah LiFePO₄ battery (modern replacement):
→ Weighs around 1,200 lbs (545 kg) with the same runtime and faster charging.
Post time: Oct-08-2025
