What class would forklift batteries be for shipping?

What class would forklift batteries be for shipping?

Forklift batteries can be killed (i.e., their lifespan drastically shortened) by several common issues. Here's a breakdown of the most damaging factors:

1. Overcharging

  • Cause: Leaving the charger connected after full charge or using the wrong charger.

  • Damage: Causes excessive heat, water loss, and plate corrosion, reducing battery life.

2. Undercharging

  • Cause: Not allowing a full charge cycle (e.g., opportunity charging too often).

  • Damage: Leads to sulfation of the lead plates, which reduces capacity over time.

3. Low Water Levels (for lead-acid batteries)

  • Cause: Not topping off with distilled water regularly.

  • Damage: Exposed plates will dry out and deteriorate, permanently damaging the battery.

4. Extreme Temperatures

  • Hot environments: Accelerate chemical breakdown.

  • Cold environments: Decrease performance and increase internal resistance.

5. Deep Discharges

  • Cause: Using the battery until it's below 20% charge.

  • Damage: Deep cycling frequently stresses the cells, especially in lead-acid batteries.

6. Poor Maintenance

  • Dirty battery: Causes corrosion and potential short circuits.

  • Loose connections: Lead to arcing and heat buildup.

7. Incorrect Charger Use

  • Cause: Using a charger with the wrong voltage/amperage or not matched to the battery type.

  • Damage: Either undercharges or overcharges, harming the battery chemistry.

8. Lack of Equalization Charging (for lead-acid)

  • Cause: Skipping regular equalization (typically weekly).

  • Damage: Uneven cell voltages and sulfation build-up.

9. Age & Cycle Fatigue

  • Every battery has a limited number of charge-discharge cycles.

  • Damage: Eventually the internal chemistry breaks down, even with proper care.


Post time: Jun-18-2025