Yadda ake gwada baturin forklift?

Gwajin baturin forklift yana da mahimmanci don tabbatar da yana cikin kyakkyawan yanayin aiki da kuma tsawaita rayuwarsa. Akwai hanyoyi da yawa don gwada duka biyungubar acidkumaLiFePO4forklift baturi. Ga jagorar mataki-mataki:

1. Duban gani

Kafin gudanar da kowane gwaje-gwaje na fasaha, yi ainihin binciken gani na baturin:

• Lalata da Datti: Bincika tashoshi da masu haɗawa don lalata, wanda zai iya haifar da mummunan haɗi. Tsaftace kowane gini tare da cakuda soda burodi da ruwa.
• Cracks ko Leaks: Nemo fashe-fashe ko ɗigo, musamman a cikin batirin gubar-acid, inda ɗigon electrolyte ya zama ruwan dare.
• Matakan Electrolyte (Lead-Acid Kawai): Tabbatar cewa matakan electrolyte sun wadatar. Idan sun yi ƙasa kaɗan, cire ƙwayoyin baturi tare da distilled ruwa zuwa matakin da aka ba da shawarar kafin gwaji.

2. Gwajin Wutar Lantarki na Buɗe-Circuit

Wannan gwajin yana taimakawa wajen tantance yanayin caji (SOC) na baturin:

• Don Batura-Acid:
  1. Cajin baturi cikakke.
  2. Bari baturin ya huta na tsawon awanni 4-6 bayan caji don ba da damar ƙarfin lantarki ya daidaita.
  3. Yi amfani da voltmeter na dijital don auna ƙarfin lantarki tsakanin tashoshin baturi.
  4. Kwatanta karatun tare da daidaitattun dabi'u:
     • 12V gubar acid baturi: ~ 12.6-12.8V (cikakken caja), ~ 11.8V (20% caja).
     • 24V gubar-acid baturi: ~ 25.2-25.6V (cikakken caja).
     • 36V baturin gubar-acid: ~ 37.8-38.4V (cikakken caja).
     • 48V baturin gubar-acid: ~ 50.4-51.2V (cikakken caja).
• Don Batura LiFePO4:
  1. Bayan caji, bar baturin ya huta na akalla sa'a guda.
  2. Auna ƙarfin lantarki tsakanin tashoshi ta amfani da voltmeter na dijital.
  3. Wurin lantarki ya kamata ya zama ~ 13.3V don baturi 12V LiFePO4, ~ 26.6V don baturin 24V, da sauransu.

Ƙananan karatun ƙarfin lantarki yana nuna baturin na iya buƙatar yin caji ko ya rage ƙarfinsa, musamman idan ya yi ƙasa sosai bayan ya yi caji.

3. Gwajin lodi

Gwajin lodi yana auna yadda batir zai iya kula da ƙarfin lantarki a ƙarƙashin nau'in simulators, wanda shine mafi daidaitaccen hanya don tantance aikin sa:

• Batirin gubar-Acid:
  1. Cajin baturi cikakke.
  2. Yi amfani da na'urar gwajin lodin baturi mai forklift ko na'urar gwaji mai ɗaukar nauyi don amfani da kaya daidai da kashi 50% na ƙimar ƙarfin baturin.
  3. Auna ƙarfin lantarki yayin da ake amfani da kaya. Domin lafiyayyen baturin gubar-acid, ƙarfin wutar lantarki bai kamata ya faɗi sama da kashi 20% daga ƙimar ƙimar sa ba yayin gwajin.
  4. Idan ƙarfin lantarki ya ragu sosai ko baturin ba zai iya ɗaukar nauyin ba, yana iya zama lokacin sauyawa.
• LiFePO4 Baturi:
  1. Yi cajin baturin gaba ɗaya.
  2. Aiwatar da kaya, kamar gudanar da cokali mai yatsu ko yin amfani da na'urar gwajin lodin baturi.
  3. Saka idanu yadda ƙarfin baturi ke amsawa a ƙarƙashin kaya. Batirin LiFePO4 mai lafiya zai kula da daidaitaccen wutar lantarki tare da digo kaɗan ko da ƙarƙashin nauyi mai nauyi.

4. Gwajin Hydrometer (Lead-Acid Kawai)

Gwajin hydrometer yana auna takamaiman nauyi na electrolyte a cikin kowace tantanin halitta na baturin gubar-acid don tantance matakin cajin baturin da lafiyarsa.

1. Tabbatar da cikakken cajin baturi.
2. Yi amfani da hydrometer baturi don zana electrolyte daga kowace tantanin halitta.
3. Auna takamaiman nauyi na kowane tantanin halitta. Batirin da ya cika ya kamata ya kasance yana da karantawa1.265-1.285.
4. Idan ɗayan ko fiye da sel suna da ƙarancin karatu fiye da sauran, yana nuna tantanin halitta mai rauni ko gazawa.

5. Gwajin fitar da baturi

Wannan gwajin yana auna ƙarfin baturin ta hanyar siffanta cikakken zagayowar fitarwa, yana ba da fayyace yanayin lafiyar baturin da ƙarfin ƙarfinsa:

1. Cajin baturi cikakke.
2. Yi amfani da na'urar gwajin batir mai forklift ko keɓaɓɓen gwajin fitarwa don amfani da kaya mai sarrafawa.
3. Cire baturin yayin sa ido kan wutar lantarki da lokaci. Wannan gwajin yana taimakawa wajen gano tsawon lokacin da baturin zai iya ɗauka a ƙarƙashin nauyi na yau da kullun.
4. Kwatanta lokacin fitarwa tare da ƙimar ƙarfin baturi. Idan baturin ya fita da sauri fiye da yadda ake tsammani, ƙila ya rage ƙarfin aiki kuma yana buƙatar sauyawa nan ba da jimawa ba.

6. Tsarin Gudanar da Baturi (BMS) Bincika batir LiFePO4

• LiFePO4 baturisau da yawa suna sanye take da aTsarin Gudanar da Baturi (BMS)wanda ke sa ido da kuma kare baturin daga yin caji fiye da kima, da zafi fiye da kima, da yawan fitar da wuta.
  1. Yi amfani da kayan aikin bincike don haɗawa da BMS.
  2. Bincika sigogi kamar ƙarfin lantarki, zafin jiki, da hawan caji/fitarwa.
  3. BMS za ta ba da alama ga kowane al'amura kamar sel marasa daidaituwa, lalacewa mai yawa, ko matsalolin zafi, waɗanda zasu iya nuna buƙatar sabis ko sauyawa.