Yadda ake gwada batirin forklift?

Gwada batirin forklift yana da mahimmanci don tabbatar da cewa yana cikin kyakkyawan yanayin aiki da kuma tsawaita rayuwarsa. Akwai hanyoyi da dama don gwada duka biyun.gubar-acidkumaLiFePO4Batura masu amfani da forklift. Ga jagorar mataki-mataki:

1. Dubawar Gani

Kafin yin duk wani gwajin fasaha, yi gwajin gani na asali na batirin:

• Tsatsa da Ƙazanta: Duba tashoshin da mahaɗin don ganin ko akwai tsatsa, wanda zai iya haifar da rashin haɗin kai. Tsaftace duk wani taruwar da aka yi da cakuda baking soda da ruwa.
• Fashewa ko Zubewa: Nemi fashewar ko ɓuɓɓugar da ake gani, musamman a cikin batirin gubar-acid, inda ɓuɓɓugar electrolyte ta zama ruwan dare.
• Matakan Electrolyte (Gudar-acid kawai): Tabbatar cewa matakan electrolyte sun isa. Idan sun yi ƙasa, ƙara wa ƙwayoyin batirin ruwa mai narkewa har zuwa matakin da aka ba da shawarar kafin a gwada.

2. Gwajin Wutar Lantarki na Buɗaɗɗen Da'ira

Wannan gwajin yana taimakawa wajen tantance yanayin caji (SOC) na batirin:

• Ga Batir ɗin Lead-Acid:
  1. Caji batirin gaba ɗaya.
  2. Bari batirin ya huta na tsawon awanni 4-6 bayan caji domin ya samu damar daidaita wutar lantarki.
  3. Yi amfani da na'urar auna ƙarfin lantarki ta dijital don auna ƙarfin lantarki tsakanin tashoshin batirin.
  4. Kwatanta karatun da dabi'un da aka saba amfani da su:
     • Batirin gubar-acid mai ƙarfin V 12: ~12.6-12.8V (cikakken caji), ~11.8V (cikakken caji 20%).
     • Batirin gubar-acid mai ƙarfin 24V: ~25.2-25.6V (cikakken caji).
     • Batirin gubar-acid mai ƙarfin V 36: ~37.8-38.4V (cikakken caji).
     • Batirin gubar-acid mai ƙarfin 48V: ~50.4-51.2V (cikakken caji).
• Don batirin LiFePO4:
  1. Bayan an yi caji, a bar batirin ya huta na akalla awa ɗaya.
  2. Auna ƙarfin lantarki tsakanin tashoshi ta amfani da na'urar voltmeter ta dijital.
  3. Ƙarfin wutar lantarki na hutawa ya kamata ya zama ~13.3V ga batirin LiFePO4 na 12V, ~26.6V ga batirin 24V, da sauransu.

Karatun ƙarfin lantarki mai ƙasa yana nuna cewa batirin na iya buƙatar sake caji ko kuma yana da ƙarancin ƙarfin aiki, musamman idan yana ƙasa akai-akai bayan caji.

3. Gwajin Load

Gwajin kaya yana auna yadda batirin zai iya kula da ƙarfin lantarki a ƙarƙashin nauyin da aka kwaikwayi, wanda shine hanya mafi daidaito don tantance aikin sa:

• Batirin Gubar-Acid:
  1. Caji batirin gaba ɗaya.
  2. Yi amfani da na'urar gwada nauyin batirin forklift ko na'urar gwada nauyin da za a iya ɗauka don amfani da nauyin da ya kai kashi 50% na ƙarfin batirin.
  3. Auna ƙarfin lantarki yayin da ake amfani da nauyin. Ga batirin gubar-acid mai lafiya, ƙarfin lantarki bai kamata ya faɗi sama da kashi 20% daga ƙimar sa ta asali ba yayin gwajin.
  4. Idan ƙarfin lantarki ya faɗi sosai ko kuma batirin ba zai iya ɗaukar nauyin ba, lokaci ya yi da za a maye gurbinsa.
• Batirin LiFePO4:
  1. Caji batirin gaba ɗaya.
  2. A shafa kaya, kamar a yi amfani da forklift ko kuma a yi amfani da na'urar gwajin nauyin batirin da aka keɓe.
  3. Kula da yadda ƙarfin batirin ke amsawa a ƙarƙashin kaya. Batirin LiFePO4 mai lafiya zai ci gaba da riƙe ƙarfin lantarki mai daidaito tare da raguwa kaɗan koda a ƙarƙashin kaya mai nauyi.

4. Gwajin Hydrometer (Gudar-acid kawai)

Gwajin hydrometer yana auna takamaiman nauyin electrolyte a cikin kowace ƙwayar halitta ta batirin lead-acid don tantance matakin cajin batirin da lafiyarsa.

1. Tabbatar cewa batirin ya cika caji.
2. Yi amfani da na'urar hydrometer ta batir don zana electrolyte daga kowace tantanin halitta.
3. Auna takamaiman nauyin kowace tantanin halitta. Batirin da ke da cikakken caji ya kamata ya kasance yana da karantarwar kewaye.1.265-1.285.
4. Idan ɗaya ko fiye da ƙwayoyin halitta suna da ƙarancin karatu fiye da sauran, to yana nuna cewa ƙwayar halitta tana da rauni ko kuma ta gaza.

5. Gwajin Fitar da Baturi

Wannan gwajin yana auna ƙarfin batirin ta hanyar kwaikwayon cikakken zagayowar fitarwa, yana ba da cikakken haske game da lafiyar batirin da riƙe ƙarfinsa:

1. Caji batirin gaba ɗaya.
2. Yi amfani da na'urar gwajin batirin forklift ko na'urar gwajin fitarwa ta musamman don amfani da kayan da aka sarrafa.
3. Fitar da batirin yayin da ake lura da ƙarfin lantarki da lokaci. Wannan gwajin yana taimakawa wajen gano tsawon lokacin da batirin zai iya ɗauka a ƙarƙashin nauyin da aka saba.
4. Kwatanta lokacin fitarwa da ƙarfin batirin da aka kimanta. Idan batirin ya yi sauri fiye da yadda ake tsammani, yana iya samun ƙarancin ƙarfin aiki kuma yana buƙatar maye gurbinsa nan ba da jimawa ba.

6. Tsarin Gudanar da Baturi (BMS) Duba Batirin LiFePO4

• Batirin LiFePO4galibi ana sanye su daTsarin Gudanar da Baturi (BMS)wanda ke sa ido da kuma kare batirin daga caji fiye da kima, zafi fiye da kima, da kuma fitar da caji fiye da kima.
  1. Yi amfani da kayan aikin bincike don haɗawa da BMS.
  2. Duba sigogi kamar ƙarfin tantanin halitta, zafin jiki, da zagayowar caji/fitarwa.
  3. BMS zai nuna duk wata matsala kamar ƙwayoyin halitta marasa daidaito, lalacewa da yawa, ko matsalolin zafi, wanda zai iya nuna buƙatar gyara ko maye gurbinsu.