Momwe mungayesere batri ya forklift?

Momwe mungayesere batri ya forklift?

Kuyesa batire la forklift ndikofunikira kuti muwonetsetse kuti likugwira ntchito bwino komanso kuti litalikitse moyo wake. Pali njira zingapo zoyesera zonse ziwiriasidi - leadndiLiFePO4mabatire a forklift. Nayi kalozera watsatane-tsatane:

1. Kuyang'anira Zowoneka

Musanachite mayeso aliwonse aukadaulo, fufuzani batire yoyambira:

  • Zimbiri ndi Dothi: Yang'anani ma terminals ndi zolumikizira ngati zadzila, zomwe zingayambitse kusalumikizana bwino. Tsukani zomanga zilizonse ndi chisakanizo cha soda ndi madzi.
  • Ming'alu kapena Kutuluka: Yang'anani ming'alu yowoneka kapena kutayikira, makamaka m'mabatire a acid-lead, komwe kutulutsa kwa electrolyte kumakhala kofala.
  • Ma Electrolyte Levels (Lead-Acid Only): Onetsetsani kuti milingo ya electrolyte ndiyokwanira. Ngati ali otsika, tsitsani ma cell a batri ndi madzi osungunuka mpaka mulingo woyenera musanayese.

2. Mayeso a OpenCircuit Voltage

Kuyesa uku kumathandiza kudziwa momwe batire ilili (SOC):

  • Kwa Mabatire a Lead-Acid:
    1. Yambani batire kwathunthu.
    2. Lolani batire lipume kwa maola 4-6 mutatha kulipiritsa kuti magetsi akhazikike.
    3. Gwiritsani ntchito voltmeter ya digito kuti muyeze voteji pakati pa mabatire.
    4. Yerekezerani zowerengera ndi zoyambira:
      • 12V lead-acid batri: ~ 12.6-12.8V (yodzaza kwathunthu), ~ 11.8V (20% mtengo).
      • 24V lead-acid batri: ~ 25.2-25.6V (yodzaza kwathunthu).
      • 36V lead-acid batri: ~ 37.8-38.4V (yodzaza kwathunthu).
      • 48V lead-acid batire: ~ 50.4-51.2V (yodzaza kwathunthu).
  • Kwa Mabatire a LiFePO4:
    1. Mukatha kulipiritsa, lolani kuti batire lipume kwa ola limodzi.
    2. Yezerani mphamvu yamagetsi pakati pa ma terminals pogwiritsa ntchito digito voltmeter.
    3. Mpweya wopuma uyenera kukhala ~ 13.3V kwa batire ya 12V LiFePO4, ~ 26.6V ya batri ya 24V, ndi zina zotero.

Kutsika kwamagetsi kumasonyeza kuti batire ingafunike kulichangitsanso kapena kukhala ndi mphamvu yocheperako, makamaka ngati imakhala yotsika nthawi zonse ikatha.

3. Kuyesa Katundu

Kuyesa kwa katundu kumayesa momwe batire ingasungire mphamvu yamagetsi pansi pa katundu woyerekeza, yomwe ili njira yolondola kwambiri yowonera momwe imagwirira ntchito:

  • Mabatire a Lead-Acid:
    1. Yambani batire kwathunthu.
    2. Gwiritsani ntchito choyezera kuchuluka kwa batire la forklift kapena choyezera katundu wonyamula kuti muike katundu wofanana ndi 50% ya kuchuluka kwa batire yomwe idavoteledwa.
    3. Yezerani mphamvu yamagetsi pamene katunduyo akugwiritsidwa ntchito. Kuti batire ya acid-acid yokhala ndi thanzi labwino, mphamvu yamagetsi sayenera kutsika kuposa 20% kuchokera pamtengo wake womwe umayesedwa panthawi ya mayeso.
    4. Ngati magetsi atsika kwambiri kapena batri silingathe kunyamula katunduyo, ingakhale nthawi yosintha.
  • Mabatire a LiFePO4:
    1. Limbani batire mokwanira.
    2. Ikani katundu, monga kuyendetsa forklift kapena kugwiritsa ntchito choyesa choyezera batire.
    3. Yang'anirani momwe mphamvu ya batri imachitira ikatha. Batire yathanzi ya LiFePO4 imakhalabe ndi voteji yosasunthika ndi dontho laling'ono ngakhale litalemedwa kwambiri.

4. Kuyesa kwa Hydrometer (Lead-Acid Only)

Kuyeza kwa hydrometer kumayesa mphamvu yokoka ya electrolyte mu selo lililonse la batire la asidi wotsogolera kuti mudziwe kuchuluka kwa batire ndi thanzi.

  1. Onetsetsani kuti batire yakwanira.
  2. Gwiritsani ntchito hydrometer ya batri kuti mujambule ma electrolyte kuchokera ku selo lililonse.
  3. Yezerani mphamvu yokoka ya selo lililonse. Batire yodzaza kwathunthu iyenera kuwerengedwa mozungulira1.265-1.285.
  4. Ngati selo limodzi kapena angapo ali ndi kuwerenga kochepa kwambiri kuposa ena, amasonyeza selo lofooka kapena lolephera.

5. Kuyesa kwa Battery Discharge

Mayesowa amayesa kuchuluka kwa batri poyesa kutulutsa kwathunthu, ndikuwonetsa bwino thanzi la batri ndi kusunga mphamvu zake:

  1. Yambani batire kwathunthu.
  2. Gwiritsani ntchito choyesa batire la forklift kapena choyezera chodzipatulira kuti mugwiritse ntchito katundu wolamulidwa.
  3. Tulutsani batire mukuyang'ana mphamvu ndi nthawi. Mayesowa amathandizira kuzindikira kuti batire limatha nthawi yayitali bwanji pansi pa katundu wamba.
  4. Fananizani nthawi yotulutsa ndi kuchuluka kwa batire. Batire ikatuluka mwachangu kuposa momwe amayembekezera, ikhoza kukhala kuti yacheperako ndipo ikufunika kusinthidwa posachedwa.

6. Battery Management System (BMS) Yang'anani Mabatire a LiFePO4

  • Mabatire a LiFePO4nthawi zambiri amakhala ndi aBattery Management System (BMS)yomwe imayang'anira ndikuteteza batri kuti isachuluke, kutenthedwa, ndi kutulutsa mopitilira muyeso.
    1. Gwiritsani ntchito chida chowunikira kuti mulumikizane ndi BMS.
    2. Yang'anani magawo ngati ma cell voltage, kutentha, ndi ma charger / discharge cycle.
    3. BMS idzawonetsa zovuta zilizonse monga ma cell osakhazikika, kuvala kwambiri, kapena zovuta zamafuta, zomwe zingasonyeze kufunikira kothandizira kapena kusinthidwa.

7.Mayeso a Internal Resistance

Mayesowa amayesa kukana kwa batri mkati, komwe kumawonjezeka pamene batire imakalamba. Kukana kwakukulu kwamkati kumabweretsa kutsika kwamagetsi ndi kusagwira ntchito bwino.

  • Gwiritsani ntchito choyesa chamkati kapena multimeter yokhala ndi ntchitoyi kuti muyese kukana kwamkati kwa batri.
  • Yerekezerani zowerengera ndi zomwe wopanga amapanga. Kuwonjezeka kwakukulu kwa kukana kwamkati kungasonyeze maselo okalamba ndi kuchepa kwa ntchito.

8.Kufanana kwa Battery (Mabatire a Lead-Acid Only)

Nthawi zina, kuperewera kwa batri kumachitika chifukwa cha kusalinganika kwa maselo m'malo molephera. Mtengo wofanana ungathandize kukonza izi.

  1. Gwiritsani ntchito charger yofananira kuti muwonjezere batire pang'ono, zomwe zimayendera ma cell onse.
  2. Yesaninso mayeso mukatha kufanana kuti muwone ngati magwiridwe antchito akuyenda bwino.

9 .Monitoring Charging Cycles

Tsatani nthawi yomwe batire limatenga kuti liyime. Ngati batire la forklift litenga nthawi yayitali kuposa nthawi zonse kuti lizilipiritsa, kapena ikalephera kuyimitsa, ndi chizindikiro chakuwonongeka kwa thanzi.

10.Funsani Katswiri

Ngati simukutsimikiza zotsatira zake, funsani katswiri wa batri yemwe angathe kuyesa mayeso apamwamba kwambiri, monga kuyesa kwa impedance, kapena kupangira zochita zenizeni malinga ndi momwe batire ilili.

Zizindikiro Zofunikira Zosintha Battery

  • Low Voltage Pansi pa Katundu: Ngati mphamvu ya batri ikatsika kwambiri pakuyesa katundu, zitha kuwonetsa kuti yatsala pang'ono kutha.
  • Kusalinganika Kwakukulu kwa Voltage: Ngati maselo amodzi ali ndi ma voltages osiyana kwambiri (a LiFePO4) kapena mphamvu yokoka (ya lead-acid), batire ikhoza kuwonongeka.
  • Kukaniza Kwambiri Kwamkati: Ngati kukana kwamkati kuli kwakukulu, batire imavutika kuti ipereke mphamvu moyenera.

Kuyesa pafupipafupi kumathandiza kuwonetsetsa kuti mabatire a forklift amakhalabe mumkhalidwe wabwino, kuchepetsa nthawi yopumira ndikusunga zokolola.


Nthawi yotumiza: Oct-16-2024