Ni gute wagerageza bateri ya forklift?

Gupima bateri ya forklift ni ingenzi kugira ngo ikore neza kandi yongere igihe cyo kuyimara. Hari uburyo butandukanye bwo kuyipima byombiaside y'ubutarenaLiFePO4Bateri za forklift. Dore intambwe ku yindi y'ubuyobozi:

1. Igenzura ry'amaso

Mbere yo gukora ibizamini bya tekiniki, banza usuzume bateri mu buryo bw'ibanze:

• Kwangirika n'umwanda: Reba neza ko imiyoboro n'ibihuza ibikoresho byangiritse, bishobora gutera imikoranire mibi. Sukura ikintu cyose cyangiritse ukoresheje uruvange rwa baking soda n'amazi.
• Uduce cyangwa Imisokoro: Reba ahantu hagaragara hamenetse cyangwa hamenetse, cyane cyane muri batiri zirimo aside ya lead, aho amazi aturuka muri electrolyte akunze kugaragara.
• Urwego rwa Electrolyte (Aside y'icyitegererezo Gusa): Menya neza ko urugero rwa electrolyte ruhagije. Niba ari hasi, shyiramo amazi yaciwe kugeza ku rugero rwagenwe mbere yo gupima.

2. Ikizamini cy'amashanyarazi gifunguye

Iki kizamini gifasha kumenya imiterere y'umuriro (SOC) wa bateri:

• Ku bateri za aside ya lead:
  1. Shyira umuriro wose kuri batiri.
  2. Reka batiri ihagarare amasaha 4-6 nyuma yo gusharija kugira ngo voltage ikomeze guhagarara.
  3. Koresha voltmeter y'ikoranabuhanga kugira ngo upime voltage iri hagati y'aho bateri zihagarara.
  4. Gereranya igisomwa n'agaciro gasanzwe:
     • Bateri ya 12V ikoresha aside y'icunga: ~12.6-12.8V (yuzuye), ~11.8V (20% by'ishyuza).
     • Bateri ya 24V ikoresha aside y'icunga: ~25.2-25.6V (yuzuyemo umuriro).
     • Bateri ya 36V ikoresha aside ya lead: ~37.8-38.4V (yuzuye charge).
     • Bateri ya 48V ikoresha aside ya lead: ~50.4-51.2V (yuzuye charge).
• Ku bateri za LiFePO4:
  1. Nyuma yo gusharija, reka batiri ihagarare nibura isaha imwe.
  2. Pima voltage hagati y'ibice bya terminals ukoresheje voltmeter y'ikoranabuhanga.
  3. Umuvuduko usigaye ugomba kuba ~13.3V kuri bateri ya 12V LiFePO4, ~26.6V kuri bateri ya 24V, n'ibindi.

Ishusho y'amashanyarazi make igaragaza ko bateri ishobora gukenera kongera gusharija cyangwa ubushobozi bwayo bukaba buke, cyane cyane iyo ihora iri hasi nyuma yo gusharija.

3. Isuzuma ry'imizigo

Ikizamini cy'umutwaro gipima uburyo bateri ishobora kugumana ingufu z'amashanyarazi munsi y'umutwaro wiganye, ubwo ni bwo buryo bwiza bwo gusuzuma imikorere yayo:

• Bateri za aside y'ubutare:
  1. Shyira umuriro wose kuri batiri.
  2. Koresha imashini ipima umutwaro wa bateri ya forklift cyangwa imashini ipima umutwaro igendanwa kugira ngo ushyiremo umutwaro ungana na 50% by'ubushobozi bwa bateri.
  3. Pima voltage mu gihe umutwaro urimo gukoreshwa. Kuri bateri ifite aside ya lead nziza, voltage ntigomba kugabanukaho 20% ugereranyije n'agaciro kayo mu gihe cy'igeragezwa.
  4. Iyo voltage igabanutse cyane cyangwa batiri idashobora kwihanganira umutwaro, igihe gishobora kuba kigeze cyo kuyisimbura.
• Amabati ya LiFePO4:
  1. Shyira umuriro muri batiri yose.
  2. Shyiraho umutwaro, nko gukoresha forklift cyangwa gukoresha icyuma cyabugenewe cyo gupima umutwaro wa batiri.
  3. Genzura uburyo ingufu za bateri zikora iyo umutwaro uremereye. Bateri ya LiFePO4 nziza izakomeza kugira ingufu zihoraho kandi igabanuke gato nubwo yaba iremereye cyane.

4. Isuzuma rya Hydrometer (Aside y'icyitegererezo Gusa)

Ikizamini cya hydrometer gipima uburemere bwihariye bwa electrolyte muri buri karemangingo ka bateri ya aside y'icunga kugira ngo hamenyekane urwego rw'umushari n'ubuzima bwa bateri.

1. Menya neza ko bateri yuzuye umuriro.
2. Koresha hydrometer ya batiri kugira ngo ukure electrolyte muri buri selile.
3. Pima uburemere bwihariye bwa buri selile. Bateri yuzuye umuriro igomba kuba ifite igipimo cya hafi1.265-1.285.
4. Iyo ingirabuzimafatizo imwe cyangwa nyinshi zifite igipimo gito cyane ugereranyije n'izindi, bigaragaza ko ingirabuzimafatizo zidakora neza cyangwa zananiwe gukora neza.

5. Ikizamini cyo Gusohora Bateri

Iki kizamini gipima ubushobozi bwa bateri binyuze mu kwigana uruziga rwuzuye rwo gusohora, bigatanga ishusho isobanutse y'ubuzima bwa bateri n'ubushobozi bwayo bwo kugumana:

1. Shyira umuriro wose kuri batiri.
2. Koresha imashini ipima batiri ya forklift cyangwa imashini yabugenewe yo gusohora kugira ngo ushyireho umutwaro ugenzurwa.
3. Kuramo umuriro mu gihe ukurikirana voltage n'igihe. Iki kizamini gifasha kumenya igihe bateri ishobora kumara ku mutwaro usanzwe.
4. Gereranya igihe cyo gusohora umuriro n'ubushobozi bwa bateri. Iyo bateri isohotse vuba cyane kuruta uko byari byitezwe, ishobora kuba ifite ubushobozi buke kandi igakenera gusimburwa vuba.

6. Sisitemu yo gucunga bateri (BMS) Igenzura rya LiFePO4 Bateri

• Bateri za LiFePO4akenshi bafite ibikoreshoSisitemu yo gucunga batiri (BMS)igenzura kandi ikarinda bateri gusharija cyane, gushyuha cyane, no gusohora umuriro mwinshi.
  1. Koresha igikoresho cyo gusuzuma indwara kugira ngo wihuze na BMS.
  2. Genzura ibipimo nk'amashanyarazi y'uturemangingo, ubushyuhe, n'ingendo zo gushyushya/gusohora umuriro.
  3. BMS izagaragaza ibibazo byose nko kutagira ingirabuzimafatizo zihagije, kwangirika gukabije, cyangwa ibibazo by'ubushyuhe, bishobora kugaragaza ko hakenewe gusuzumwa cyangwa gusimburwa.